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2-7 layers Air Bubble Film Machinery

2-7 layers Air Bubble Film Machinery

Air Bubble Film Single Screw Extruder----5 Layer Aluminum Foil Laminated Bubble Film

Air Bubble Film Single Screw Extruder (5 Layer Aluminum Foil Laminated Bubble Film) Description5 layer bubble film extruder is primarily comprised of a main extruder, a secondary extruder, a forming system, an aluminum composite film lamination rack, a winder and an electronic control system. Raw materi......

Air Bubble Film Single Screw Extruder (5 Layer Aluminum Foil Laminated Bubble Film)

Aluminum Bubble Film Machine

Description
5 layer bubble film extruder is primarily comprised of a main extruder, a secondary extruder, a forming system, an aluminum composite film lamination rack, a winder and an electronic control system. Raw materials such as LDPE, LLDPE or recycled materials are extruded by the main extruder at high temperature to produce bubble films. Next, an additional PE film is added by the secondary extruder. Composite materials such as aluminum foil, Kraft paper, EPE foam can also be added. This air bubble film machine comes with many selectable parts, including in-line film edge trim winder, bubble film perforator and hydraulic screen changer.

 

Application
5 layer bubble film is a novel environmental friendly thermal insulation material which is soft, light, and easy to install. It can be used to block sunlight. This material is produced by first blowing polyethylene into bubble films and then laminating bubble film with aluminum foils. This gives bubble films thermal insulation, water-proof and moisture-proof abilities. It is an improvement to traditional thermal insulation materials like glass fabrics and foamed materials such as rock wool and glass felt for it is more comfortable to human bodies and more environmental friendly. Infrared which cannot be blocked by iron sheets, concretes, woods and ordinary insulation materials can also be block by it.

   

 

Features
1. This bubble film machine has very high production capacity. Its standard speed is 33 meters per minute. Maximum speed can be customized upon requested to be as high as 50 meters per minute.
2. This air bubble film machine has very good quality. Ztech's forming cylinder mold is designed with a vacuum system, with special steel sheets to prevent wearing, and with a dual pipe cooling system to realize better and more even cooling effect. Ztech's unique T-die design is of vital importance to producing high quality bubble films. Precise T-die materials makes products even in thickness, realizing an easier operation flow and prevents glue leakage. Ztech's screw design makes recycled materials 100% usable, it also ensures that bubble are even in thickness and better in quality.
3. Our 5 layer bubble film extruder comes with a strict safety system. Emergency stop button can stop the entire machine, including circuits, extruders and cylinder of roller. Protective barriers are installed on all important parts, all actions halt automatically to prevent damage whenever protective barriers are opened.
4. This bubble film extrusion machine has very good composite effect. Up to date technology ensure that its composite effect stands out.

 

Technical Parameters

Model: ZT100-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1030
Effective width (after edge timming, mm) 1000
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 80-120
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ65mm
Secondary screw diameter (mm) Φ55mm
Screw length diameter ratio 30: 1
Temperature Control Region 22
Power of main motor(kW) 18.5
Power of secondary motor(kW) 11
Power of vacuum pump 1.5KW
Power of secondary motor(kW) 11
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 112
Heating Power (KW) 75
Effective Power(KW) 33
Weight(kg) 6700
 
Model: ZT120-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1230
Effective width (after edge timming, mm) 1200
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 95-120
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ65mm
Secondary screw diameter (mm) Φ55mm
Screw length diameter ratio 30 : 1
Temperature Control Region 22
Power of main motor(kW) 18.5
Power of secondary motor(kW) 11
Power of vacuum pump 1.5KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts: pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 116
Heating Power (KW) 78
Effective Power(KW) 35
Weight(kg) 7500
Model: ZT125-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1280
Effective width (after edge timming, mm) 1250
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 100-120
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ65mm
Secondary screw diameter (mm) Φ55mm
Screw length diameter ratio 30 : 1
Temperature Control Region 22
Power of main motor(kW) 18.5
Power of secondary motor(kW) 11
Power of vacuum pump 1.5KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 118
Heating Power (KW) 79
Effective Power(KW) 36
Weight(kg) 7700
Model: ZT150-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1530
Effective width (after edge timming, mm) 1500
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 112-140
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ75mm
Secondary screw diameter (mm) Φ55mm
Screw length diameter ratio 30: 1
Temperature Control Region 22
Power of main motor(kW) 22
Power of secondary motor(kW) 11
Power of vacuum pump 2.2KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 139
Heating Power (KW) 93
Effective Power(KW) 42
Weight(kg) 8300
Model: ZT160-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1630
Effective width (after edge timming, mm) 1600
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 117-140
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ75mm
Secondary screw diameter (mm) Φ55mm
Screw length diameter ratio 30: 1
Temperature Control Region 22
Power of main motor(kW) 22
Power of secondary motor(kW) 11
Power of vacuum pump 2.2KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 141
Heating Power (KW) 94
Effective Power(KW) 43
Weight(kg) 8500
Model: ZT180-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1830
Effective width (after edge timming, mm) 1800
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 128-160
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ85mm
Secondary screw diameter (mm) Φ65mm
Screw length diameter ratio 30:1
Temperature Control Region 24
Power of main motor(kW) 30
Power of secondary motor(kW) 18.5
Power of vacuum pump 2.2KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 172
Heating Power (KW) 112
Effective Power(KW) 51
Weight(kg) 9400
Model: ZT200-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 2030
Effective width (after edge timming, mm) 2000
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 140-178
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ90mm
Secondary screw diameter (mm) Φ55mm
Screw length diameter ratio 30: 1
Temperature Control Region 24
Power of main motor(kW) 37
Power of secondary motor(kW) 18.5
Power of vacuum pump 3KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 182
Heating Power (KW) 122
Effective Power(KW) 54
Weight(kg) 9700
Model: ZT250-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 2530
Effective width (after edge timming, mm) 2500
Speed (meters per hour) 800-1350
Production Capacity (kg/hr) 168-228
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ110mm
Secondary screw diameter (mm) Φ75mm
Screw length diameter ratio 30:1
Temperature Control Region 28
Power of main motor(kW) 45
Power of secondary motor(kW) 55
Power of vacuum pump 2.2KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 228
Heating Power (KW) 151
Effective Power(KW) 68
Weight(kg) 11300
Model: ZT300-5S Air Bubble Film Single Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 3030
Effective width (after edge timming, mm) 3000
Speed (meters per hour) 800-1350
Production Capacity (kg/hr) 195-265
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ135mm
Secondary screw diameter (mm) Φ80mm
Screw length diameter ratio 30:1
Temperature Control Region 32
Power of main motor(kW) 55
Power of secondary motor(kW) 22
Power of vacuum pump 2.2KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 262
Heating Power (KW) 173
Effective Power(KW) 78
Weight(kg) 12000
 
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