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2-7 layers Air Bubble Film Machinery

2-7 layers Air Bubble Film Machinery

Air Bubble Film Twin Screw Extruder 3 Layer Bubble Film

Air Bubble Film Twin Screw Extruder (3 Layer Bubble Film) Description3 layer bubble film extruder primarily takes LDPE, LLDPE or recycled materials as raw materials. Raw materials are first extruded by twin screws of main extruder at very high temperature to produce bubble films. Next these bubble films......

 

Bubble Film Extrusion Machine

Description
3 layer bubble film extruder primarily takes LDPE, LLDPE or recycled materials as raw materials. Raw materials are first extruded by twin screws of main extruder at very high temperature to produce bubble films. Next these bubble films are added an additional PE film by the secondary extruding system. Compared to single screw extruder, thickness of bubble layer and base layer can be controlled separately thus saving material cost. Various formulas can be used to produce bubble films of various colors. This machine features a very steady operation.

Bubble Film Extrusion Machine

 

Application
3 layer bubble film is an impact-resistant, moisture-proof and shockproof chemical product suitable for packing, which is non-toxic, tasteless and has a very nice shock absorption ability. It features good impact resistance, heat resistance, moisture resistance, corrosion resistance, transparency and so on. Bubble film can be used as packing material for mechanical parts and glasses. It can also be used in the swimming pool.

Bubble Film Extrusion Machine  Bubble Film Extrusion Machine  Bubble Film Extrusion Machine

 

Features
1. Our air bubble film single screw extruder has very good production capacity, with the standard speed of 30 meters per minute. This machine can be modified to have a speed up to 50 meters per minute as requested.
2. Our extruder has very good quality. Ztech's unique forming cylinder mold is designed with a vacuum system, with very special steel sheets to prevent wearing, and with a dual cooling system to realize a better and more uniform cooling effect. Ztech's unique T-die design is of vital importance to producing high quality bubble film. Precise T-die materials ensures that product is even in thickness, easy in operation and never leak glue. Ztech's screw design ensures that 100% recycled material is usable, that plastics melt fully to produce bubbles with better quality and even thickness.
3. Ztech's bubble film extrusion machines are very safe. Emergency stop button can stop the entire machine, including circuits, extruders and cylinder of roller. Protective barriers are installed on all important parts. All actions halt to prevent damage whenever these barriers are opened.

Bubble Film Extrusion Machine

 

Technical Parameters

Model: ZT100-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1030
Effective width after trimming (mm) 1000
Speed (m/hr) 800m/hr-2000m/hr
Production Capacity (kg/hr) 78kg/hr-140kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ55mm+Φ55mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30 : 1
Temperature control region 27
Power of main motor (kW) 11KW+11KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 1.5
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 123
Heating power (kW) 80
Effective power (kW) 37
Weight (kg) 7200
Model: ZT120-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1230
Effective width after trimming (mm) 1200
Speed (m/hr) 800m/hr-2000m/hr
Production Capacity (kg/hr) 85kg/hr-140kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ55mm+Φ55mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30 : 1
Temperature control region 27
Power of main motor (kW) 11KW+11KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 1.5
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 127
Heating power (kW) 84
Effective power (kW) 38
Weight (kg) 8000
Model: ZT125-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1280
Effective width after trimming (mm) 1250
Speed (m/hr) 800m/hr-2000m/hr
Production Capacity (kg/hr) 87kg/hr-140kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ55mm+Φ55mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30 : 1
Temperature control region 27
Power of main motor (kW) 11KW+11KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 1.5
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 128
Heating power (kW) 85
Effective power (kW) 39
Weight (kg) 8200
Model: ZT150-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1530
Effective width after trimming (mm) 1500
Speed (m/hr) 800m/hr-2000m/hr
Production Capacity (kg/hr) 115kg/hr-140kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ65mm+Φ65mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30 : 1
Temperature control region 27
Power of main motor (kW) 18.5KW+18.5KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 2.2
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 160
Heating power (kW) 106
Effective power (kW) 48
Weight (kg) 8800
Model: ZT160-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1630
Effective width after trimming (mm) 1600
Speed (m/hr) 800m/hr-2000m/hr
Production Capacity (kg/hr) 118kg/hr-185kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ65mm+Φ65mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30 : 1
Temperature control region 27
Power of main motor (kW) 18.5KW+18.5KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 2.2
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 163
Heating power (kW) 108
Effective power (kW) 49
Weight (kg) 9000
Model: ZT180-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1830
Effective width after trimming (mm) 1800
Speed (m/hr) 800m/hr-2000m/hr
Production Capacity (kg/hr) 125kg/hr-220kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ65mm+Φ65mm
Secondary screw diameter (mm) Φ65mm
Screw length-diameter ratio 30 : 1
Temperature control region 28
Power of main motor (kW) 18.5KW+18.5KW
Power of secondary motor (kW) 18.5
Power of vacuum pump (kW) 2.2
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 182
Heating power (kW) 120
Effective power (kW) 54
Weight (kg) 9900
Model: ZT200-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 2030
Effective width after trimming (mm) 2000
Speed (m/hr) 800m/hr-2000m/hr
Production Capacity (kg/hr) 158kg/hr-248kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ75mm+Φ75mm
Secondary screw diameter (mm) Φ65mm
Screw length-diameter ratio 30 : 1
Temperature control region 28
Power of main motor (kW) 22KW+22KW
Power of secondary motor (kW) 18.5
Power of vacuum pump (kW) 3
Maximum rolling diameter (mm) Φ1000mm (Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 210
Heating power (kW) 122
Effective power (kW) 63
Weight (kg) 10200
Model: ZT250-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 2530
Effective width after trimming (mm) 2500
Speed (m/hr) 800m/hr-1500m/hr
Production Capacity (kg/hr) 180kg/hr-280kg/hr
Range of film thickness (g/m2) 2 layers: 30g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ80mm+Φ80mm
Secondary screw diameter (mm) Φ75mm
Screw length-diameter ratio 30 : 1
Temperature control region 32
Power of main motor (kW) 22KW+22KW
Power of secondary motor (kW) 22
Power of vacuum pump (kW) 2.2/2.2
Maximum rolling diameter (mm) Φ1000mm (Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 242
Heating power (kW) 162
Effective power (kW) 73
Weight (kg) 12200
Model: ZT300-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 3030
Effective width after trimming (mm) 3000
Speed (m/hr) 800m/hr-1500m/hr
Production Capacity (kg/hr) 208kg/hr-300kg/hr
Range of film thickness (g/m2) 2 layers: 30g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ90mm+Φ90mm
Secondary screw diameter (mm) Φ80mm
Screw length-diameter ratio 30 : 1
Temperature control region 34
Power of main motor (kW) 37KW+37KW
Power of secondary motor (kW) 22
Power of vacuum pump (kW) 2.2/2.2
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 278
Heating power (kW) 188
Effective power (kW) 83
Weight (kg) 12800