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2-7 layers Air Bubble Film Machinery

2-7 layers Air Bubble Film Machinery

Air Bubble Film Twin Screw Extruder 5 Layer Aluminum Foil Laminated Bubble Film

Air Bubble Film Twin Screw Extruder (5 Layer Aluminum Foil Laminated Bubble Film) Description5 layer bubble film extruder is primarily comprised of a main extruder, a secondary extruder, a forming system, an aluminum composite film lamination rack, a winder and an electronic control system. Raw material......

Air Bubble Film Twin Screw Extruder (5 Layer Aluminum Foil Laminated Bubble Film)

Description
5 layer bubble film extruder is primarily comprised of a main extruder, a secondary extruder, a forming system, an aluminum composite film lamination rack, a winder and an electronic control system. Raw materials such as LDPE, LLDPE or recycled materials are firstly extruded by the main extruder at high temperature to produce bubble films. An additional PE film is then added by the secondary extruder. Composite materials such as aluminum foil, kraft paper, EPE foam can also be added. Compared to single screw extruder, twin screw extruder makes it possible to control thickness of bubble layer and base layer separately, thus having a better composite effect.

Bubble film extrusion machine

 

Application
5 layer bubble film's thermal insulation effect is an improvement, which can be used to block sunlight. It is a novel environmental friendly thermal insulation material which is soft, light, and easy to install. This material is produced by first blowing polyethylene into bubble films and then laminating bubble film with aluminum foils. This gives bubble films thermal insulation, water-proof and moisture-proof abilities. It is an improvement to traditional thermal insulation materials like glass fabrics and foamed materials including rock wool and glass felt in that it is more comfortable to human bodies and more environmental friendly. It can be used to block infrared radiation which cannot be blocked by iron sheets, concretes, woods and ordinary insulation materials.

 

Bubble film extrusion machine
bbubble film
bubble film

 

Features
1. This bubble film machine has very high production capacity, with a maximum speed of 50 meters per minute.
2. The air bubble film machine has very good quality. Ztech's forming cylinder mold is designed with an up-to-date vacuum system, with special steel sheets to prevent wearing, and with a dual pipe cooling system to realize better and more even cooling effect. Ztech's unique T-die design is of vital importance to producing high quality bubble films. Precise T-die materials makes products even in thickness, realizing an easier operation flow and prevents glue leakage. Ztech's screw design makes recycled materials 100% usable, ensureing that bubble are even in thickness and better in quality.
3. The bubble film extruder comes with a strict safety system. Emergency stop button can stop the entire machine, including circuits, extruders and cylinder of roller. Protective barriers are installed on all important parts, all actions halt automatically to prevent damage whenever protective barriers are opened.
4. This bubble film machine has very good composite effect. Up-to-date technology ensures that its composite effect stands out from our competitors.

 

Technical Parameters

Model: ZT100-5T Air Bubble Film Twin Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1030
Effective width (after edge timming, mm) 1000
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 78-140
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Main screw diameter (mm) Φ55mm+Φ55mm
Secondary screw diameter (mm) Φ55mm
Screw length diameter ratio 30:1
Temperature Control Region 27
Power of main motor(kW) 11KW+11KW
Power of secondary motor(kW) 11
Power of vacuum pump 1.5KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 125
Heating Power (KW) 80
Effective Power(KW) 37
Weight(kg) 7700
 
Model: ZT120-5T Air Bubble Film Twin Screw Extruder
Layers 5Layers
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1230
Effective width after trimming (mm) 1200
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity (kg/hr) 85kg/hr-140kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ55mm+Φ55mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30:1
Temperature control region 27
Power of main motor (kW) 11KW+11KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 1.5
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectable parts pneumatic shaft and magnetic particle tension controller
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 129
Heating power (kW) 84
Effective power (kW) 38
Weight (kg) 8500
Model: ZT125-5T Air Bubble Film Twin Screw Extruder
Layers 5Layers
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1280
Effective width after trimming (mm) 1250
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity (kg/hr) 87kg/hr-140kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ55mm+Φ55mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30:1
Temperature control region 27
Power of main motor (kW) 11KW+11KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 1.5
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectable parts pneumatic shaft and magnetic particle tension controller
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 130
Heating power (kW) 85
Effective power (kW) 39
Weight (kg) 8700
Model: ZT150-5T Air Bubble Film Twin Screw Extruder
Layers 5Layers
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1530
Effective width after trimming (mm) 1500
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity (kg/hr) 115kg/hr-140kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ65mm+Φ65mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30:1
Temperature control region 27
Power of main motor (kW) 18.5KW+18.5KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectable parts pneumatic shaft and magnetic particle tension controller
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 162
Heating power (kW) 106
Effective power (kW) 48
Weight (kg) 9300
Model: ZT160-5T Air Bubble Film Twin Screw Extruder
Layers 5Layers
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1630
Effective width after trimming (mm) 1600
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity (kg/hr) 120kg/hr-185kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ65mm+Φ65mm
Secondary screw diameter (mm) Φ55mm
Screw length-diameter ratio 30:1
Temperature control region 27
Power of main motor (kW) 18.5KW+18.5KW
Power of secondary motor (kW) 11
Power of vacuum pump (kW) 2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectable parts pneumatic shaft and magnetic particle tension controller
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 165
Heating power (kW) 108
Effective power (kW) 49
Weight (kg) 9500
Model: ZT180-5T Air Bubble Film Twin Screw Extruder
Layers 5
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1830
Effective width after trimming (mm) 1800
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity (kg/hr) 125kg/hr-220kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ65mm+Φ65mm
Secondary screw diameter (mm) Φ65mm
Screw length-diameter ratio 30:1
Temperature control region 28
Power of main motor (kW) 18.5KW+18.5KW
Power of secondary motor (kW) 18.5
Power of vacuum pump (kW) 2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectable parts pneumatic shaft and magnetic particle tension controller
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 184
Heating power (kW) 120
Effective power (kW) 54
Weight (kg) 10400
Model: ZT200-5T Air Bubble Film Twin Screw Extruder
Layers 5Layers
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 2030
Effective width after trimming (mm) 2000
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity (kg/hr) 158kg/hr-248kg/hr
Range of film thickness (g/m2) 2 layers: 30g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ75mm+Φ75mm
Secondary screw diameter (mm) Φ65mm
Screw length-diameter ratio 30:1
Temperature control region 28
Power of main motor (kW) 22KW+22KW
Power of secondary motor (kW) 18.5
Power of vacuum pump (kW) 3
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectable parts pneumatic shaft and magnetic particle tension controller
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 212
Heating power (kW) 122
Effective power (kW) 63
Weight (kg) 10700
Model: ZT250-5T Air Bubble Film Twin Screw Extruder
Layers 5Layers
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 2530
Effective width after trimming (mm) 2500
Speed (m/hr) 800m/hr-1350m/hr
Production Capacity (kg/hr) 180kg/hr-280kg/hr
Range of film thickness (g/m2) 2 layers: 30g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ80mm+Φ80mm
Secondary screw diameter (mm) Φ75mm
Screw length-diameter ratio 30:1
Temperature control region 32
Power of main motor (kW) 22KW+22KW
Power of secondary motor (kW) 22
Power of vacuum pump (kW) 2.2/2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 244
Heating power (kW) 162
Effective power (kW) 73
Weight (kg) 12700
Model: ZT300-5T Air Bubble Film Twin Screw Extruder
Layers 5Layers
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 3030
Effective width after trimming (mm) 3000
Speed (m/hr) 800m/hr-1350m/hr
Production Capacity (kg/hr) 208kg/hr-300kg/hr
Range of film thickness (g/m2) 2 layers: 30g/sm-300g/sm
3 layers: 45g/sm-400g/sm
Main screw diameter (mm) Φ90mm+Φ90mm
Secondary screw diameter (mm) Φ80mm
Screw length-diameter ratio 30:1
Temperature control region 34
Power of main motor (kW) 37KW+37KW
Power of secondary motor (kW) 22
Power of vacuum pump (kW) 2.2/2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power (kW) 280
Heating power (kW) 188
Effective power (kW) 83
Weight (kg) 13300
 
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