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2-7 layers Air Bubble Film Machinery

2-7 layers Air Bubble Film Machinery

Air Bubble Film Single Screw Extruder----7 Layer Aluminum Foil Laminated Bubble Film

 

Air Bubble Film Single Screw Extruder (7 Layer Aluminum Foil Laminated Bubble Film) Description7 layer bubble film extruder is primarily comprised of a number 1 main extruder, a secondary extruder, a number 2 main extruder, a forming system, an aluminum composite film lamination rack, a winder and an el......

Air Bubble Film Single Screw Extruder (7 Layer Aluminum Foil Laminated Bubble Film)

Aluminum Bubble Film Machine

Description
7 layer bubble film extruder is primarily comprised of a number 1 main extruder, a secondary extruder, a number 2 main extruder, a forming system, an aluminum composite film lamination rack, a winder and an electronic control system. Primarily, extruder with 3 sets of single screws produce 5 layer bubble films, in the meantime, composite materials such as aluminum foil, Kraft paper, EPE foam can also be added. This machine comes with many selectable parts including in-line edge trim winder, in-line perforation unit and hydraulic screen changer.

Aluminum Bubble Film Machine

 

Application
7 layer double aluminum foil laminated bubble film, because of its thermal insulation ability, is widely used in many industries including construction industry, luggage industry, refrigeration industry and packaging industry. It can be used as construction material for roads, airfield runaways, culverts and bridges as impact resistant and expansion-proof material. It can also be installed on roofs, walls and floors to block up to 80% heat exchange between the building and environment. In this way, it can protect walls, hold temperature so that it does not drop rapidly. An additional protection layer will better prevent heat from escaping, thus having a better thermal insulation effect.

Air Bubble Film Machinery

Air Bubble Film Machinery

 

Features
1. This extruder has very high production capacity, with a maximum speed of 50 meters per minute.
2. This air bubble film machine has very good quality. Ztech's forming cylinder mold is designed with an up-to-date vacuum system, with special steel sheets to prevent wearing, and with a dual pipe cooling system to realize better and more even cooling effect. Ztech's unique T-die design is of vital importance to producing high quality bubble films. Precise T-die materials makes products even in thickness, realizing an easier operation flow and prevents glue leakage. Ztech's screw design makes recycled materials 100% usable, ensuring that bubble are even in thickness and better in quality.
3. This bubble film extruder comes with a strict safety system. Emergency stop button can stop the entire machine, including circuits, extruders and cylinder of roller. Protective barriers are installed on all important parts, all actions halt automatically to prevent damage whenever protective barriers are opened.
4. This bubble film making machine has very good composite effect. Up-to-date technology ensures that its composite effect stands out from our competitors.

 

Technical Parameters

Model: ZT100-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width (mm) 1030
Effective width (after edge timming, mm) 1000
Speed (meters per hour) 800-1800
Production Capacity (kg/hr) 123-180
Range of film thickness (g/m2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
Front Screw diameter (mm) Φ65mm
Secondary screw diameter (mm) Φ55mm
Back main screw diameter (mm) Φ65mm
Screw length diameter ratio 30:1
Temperature Control Region 33
Power of front main motor(kW) 18.5KW
Power of secondary motor(kW) 11
Power of back main motor(kW) 18.5KW
Power of vacuum pump 1.5KW
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)
Total Power (KW) 175
Heating Power (KW) 121
Effective Power(KW) 53
Weight(kg) 11700
 
Model: ZT120-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width(mm) 1230
Effective width after trimming (mm) 1200
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity(kg/hr) 132kg/hr-180kg/hr
Range of film thickness (g/cm2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
5 layers: 75g/sm-500g/sm
Front motor screw diameter(mm) Φ65mm
Secondary motor screw diameter(mm) Φ55mm
Back main motor screw diameter(mm) Φ65mm
Screw length-diameter ratio 30: 1
Temperature control region 33
Power of front main motor (KW) 18.5
Power of secondary motor (KW) 11
Power of back main motor (KW) 18.5
Power of vacuum pump (KW) 1.5/1.5
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum roller diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power 180
Heating power 125
Effective power (KW) 54
Weight (kg) 12500
Model: ZT125-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width(mm) 1280
Effective width after trimming (mm) 1250
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity(kg/hr) 135kg/hr-180kg/hr
Range of film thickness (g/cm2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
5 layers: 75g/sm-500g/sm
Front motor screw diameter(mm) Φ65mm
Secondary motor screw diameter(mm) Φ55mm
Back main motor screw diameter(mm) Φ65mm
Screw length-diameter ratio 30:1
Temperature control region 33
Power of front main motor (KW) 18.5
Power of secondary motor (KW) 11
Power of back main motor (KW) 18.5
Power of vacuum pump (KW) 1.5/1.5
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum roller diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power 182
Heating power 126
Effective power (KW) 56
Weight (kg) 13000
Model: ZT150-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width(mm) 1530
Effective width after trimming (mm) 1500
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity(kg/hr) 150kg/hr-220kg/hr
Range of film thickness (g/cm2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
5 layers: 75g/sm-500g/sm
Front motor screw diameter(mm) Φ75mm
Secondary motor screw diameter(mm) Φ55mm
Back main motor screw diameter(mm) Φ75mm
Screw length-diameter ratio 30:1
Temperature control region 33
Power of front main motor (KW) 22
Power of secondary motor (KW) 11
Power of back main motor (KW) 22
Power of vacuum pump (KW) 2.2/2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum roller diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power 210
Heating power 132
Effective power (KW) 65
Weight (kg) 13900
Model: ZT160-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width(mm) 1630
Effective width after trimming (mm) 1600
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity(kg/hr) 155kg/hr-220kg/hr
Range of film thickness (g/cm2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
5 layers: 75g/sm-500g/sm
Front motor screw diameter(mm) Φ75mm
Secondary motor screw diameter(mm) Φ55mm
Back main motor screw diameter(mm) Φ75mm
Screw length-diameter ratio 30:1
Temperature control region 33
Power of front main motor (KW) 22
Power of secondary motor (KW) 11
Power of back main motor (KW) 22
Power of vacuum pump (KW) 2.2/2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum roller diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power 215
Heating power 135
Effective power (KW) 68
Weight (kg) 14200
Model: ZT180-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width(mm) 1830
Effective width after trimming (mm) 1800
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity(kg/hr) 163kg/hr-245kg/hr
Range of film thickness (g/cm2) 2 layers: 25g/sm-300g/sm
3 layers: 45g/sm-350g/sm
5 layers: 75g/sm-500g/sm
Front motor screw diameter(mm) Φ85mm
Secondary motor screw diameter(mm) Φ65mm
Back main motor screw diameter(mm) Φ85mm
Screw length-diameter ratio 30:1
Temperature control region 36
Power of front main motor (KW) 30
Power of secondary motor (KW) 18.5
Power of back main motor (KW) 30
Power of vacuum pump (KW) 2.2/2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum roller diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power 278
Heating power 182
Effective power (KW) 85
Weight (kg) 15800
Model: ZT200-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width(mm) 2030
Effective width after trimming (mm) 2000
Speed (m/hr) 800m/hr-1800m/hr
Production Capacity(kg/hr) 178kg/hr-278kg/hr
Range of film thickness (g/cm2) 2 layers: 25g/sm-300g/sm ;
3 layers: 45g/sm-350g/sm
5 layers: 75g/sm-500g/sm
Front motor screw diameter(mm) Φ90mm
Secondary motor screw diameter(mm) Φ65mm
Back main motor screw diameter(mm) Φ90mm
Screw length-diameter ratio 30:1
Temperature control region 36
Power of front main motor (KW) 37
Power of secondary motor (KW) 18.5
Power of back main motor (KW) 37
Power of vacuum pump (KW) 3.0/3.0
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum roller diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power 295
Heating power 197
Effective power (KW) 89
Weight (kg) 16200
Model: ZT250-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width(mm) 2530
Effective width after trimming (mm) 2500
Speed (m/hr) 800m/hr-1350m/hr
Production Capacity(kg/hr) 215kg/hr-320kg/hr
Range of film thickness (g/cm2) 2 layers: 30g/sm-300g/sm
3 layers: 45g/sm-350g/sm
5 layers: 75g/sm-500g/sm
Front motor screw diameter(mm) Φ110mm
Secondary motor screw diameter(mm) Φ75mm
Back main motor screw diameter(mm) Φ110mm
Screw length-diameter ratio 30:1
Temperature control region 42
Power of front main motor (KW) 45
Power of secondary motor (KW) 22
Power of back main motor (KW) 45
Power of vacuum pump (KW) 2.2/2.2/2.2/2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum roller diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power 375
Heating power 243
Effective power (KW) 115
Weight (kg) 18500
Model: ZT300-7S Air Bubble Film Single Screw Extruder
Layers 7
Raw Material Low density polyethylene / linear low density polyethylene / recycled material
Maximum width(mm) 3030
Effective width after trimming (mm) 3000
Speed (m/hr) 800m/hr-1350m/hr
Production Capacity(kg/hr) 275kg/hr-390kg/hr
Range of film thickness (g/cm2) 2 layers: 30g/sm-300g/sm
3 layers: 45g/sm-350g/sm
5 layers: 75g/sm-500g/sm
Front motor screw diameter(mm) Φ130mm
Secondary motor screw diameter(mm) Φ80mm
Back main motor screw diameter(mm) Φ130mm
Screw length-diameter ratio; 30:1
Temperature control region 46
Power of front main motor (KW) 55
Power of secondary motor (KW) 22
Power of back main motor (KW) 55
Power of vacuum pump (KW) 2.2/2.2/2.2/2.2
Aluminum composite film lamination rack 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm;
Composite materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Selectiable parts pneumatic shaft and magnetic particle tension controller
Maximum roller diameter (mm) Φ1000mm(Can be customized upon requested)
Power supply 380V,50HZ,3 PHASES(Can be customized according to different countries)
Total power 433
Heating power 281
Effective power (KW) 130
Weight (kg) 19800